🇪🇺 EU · New Regulation Alert

EU PPWR Packaging Regulation Guide

Regulation (EU) 2025/40 — Packaging and Packaging Waste Regulation. Compulsory from 12 August 2026, replacing the 94/62/EC packaging directive. All products with packaging exported to the EU must comply.

Regulation at a Glance

ItemDetails
Full nameRegulation (EU) 2025/40 — Packaging and Packaging Waste Regulation
Short namePPWR
Entry into force11 February 2025
Compulsory12 August 2026 (applied uniformly across the EU)
Replaces94/62/EC Packaging Directive
Applicable toAll products entering the EU market with packaging
Legal natureRegulation (not a Directive) — applies directly without national transposition
PenaltiesUp to 4%-6% of global annual turnover / product delisting / customs detention
⚠️ Urgent reminder: Less than a month remains until PPWR becomes compulsory. Testing takes 5-7 working days and EPR registration 4-8 weeks per country. We recommend starting the compliance process immediately.

What Does Your Product Need to Do?

PPWR requirements differ by product type. The following refers to non-food general consumer goods (electronics, small appliances, daily-use items, etc.):

RequirementNeeded?Description
Four heavy metals testing✅ RequiredPb+Cd+Hg+Cr⁶⁺ ≤ 100 mg/kg
PFAS testing❌ Not neededOnly food-contact packaging requires it
EU Declaration of Conformity (DoC)✅ RequiredPrepared based on the test reports
Technical documentation✅ RequiredMaterial list + test reports + supplier declarations
EPR registration✅ RequiredRegistered separately per country of sale (Germany/France/Italy, etc.)
Recyclability assessment⚠️ From 2030Self-declaration is sufficient for now

Testing Core: Homogeneous Material Separation

PPWR tests by homogeneous material and cannot be mixed. Each material is sampled and reported independently. Here is a typical electronics packaging separation example:

Packaging componentHomogeneous material separationTest groups
Outer shipping carton (kraft)Corrugated board substrate + printing ink + packing tape3
Colour boxCardboard substrate + colour printing ink + laminate (if any) + glue3-4
Instruction manualPaper substrate + printing ink2
Inner box insertPaper tray / EPE foam / blister (depending on material)1-2
Product sticker / labelLabel substrate + printing ink + adhesive3
Plastic bag (PE)PE substrate + printing ink (if any)1-2
Estimated total groups13-16
Cost-saving grouping rule: All of the following must be met to group into one → same material composition, same inks/coatings, same supplier, same manufacturing process. The actual number of groups is confirmed against the material list.

Test Standards & Limits

Test itemLimitReference standard
Lead (Pb)Sum of four ≤ 100 mg/kgEN 71-3 / EN 1122
Cadmium (Cd)EN 1122 / ICP-MS
Mercury (Hg)EN 71-3 / ICP-MS
Hexavalent chromium (Cr⁶⁺)ISO 17075 / EN 16342

⚠️ Note: Hexavalent chromium must be tested separately and cannot be extrapolated from "total chromium". This is a common testing mistake.

Compliance Process (5 Steps)

1

Material list + separation sample prep

The manufacturer provides the BOM; we separate the homogeneous materials and determine the number of test groups

2

Heavy metals testing

Third-party laboratory tests the four heavy metals, 5-7 working days

3

Prepare DoC + technical documentation

Prepare the EU declaration of conformity and technical documentation based on the test reports

4

EPR registration

Packaging licensing registration in countries of sale (Germany/France/Italy/Spain/Netherlands)

✓

Archive for record

Complete archive of test reports + DoC + EPR + material list

FAQs

What is the relationship between PPWR and CE certification?
PPWR is an independent regulation, not part of a CE directive. But the DoC framework used for the CE mark equally applies to PPWR compliance — you need to issue a separate declaration of conformity for the packaging. The two run in parallel: one is product certification and the other is a packaging regulation.
My product volume is very small. Do I still need to do it?
PPWR has no minimum-volume exemption. As long as the product enters the EU market (including e-commerce sales), it must comply. Small volumes can use grouping testing to reduce per-unit cost.
How much does the testing cost?
It depends on the number of homogeneous material groups. Typically electronics packaging has 13-16 groups, with testing costs of about CNY 3,000-6,000 (excluding service fees and EPR registration fees). An accurate quote requires confirming the material list first.
Do I need to register in every country?
Only register in the countries where you actually sell. If you only sell in Germany and France, register in those two countries. A single country takes about 4-8 weeks.

PPWR countdown — start compliance now

Provide your product packaging material list and we'll evaluate the test groups and quote for free

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